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Meeting
the requirements of RoHS compliance and successfully implementing
lead-free electronics assembly processes is an ongoing challenge
for the industry. Find new strategies for implementation at IPC
and JEDEC’s conference on Transitioning to Lead Free —
Strategies for Implementation, March 3-5, 2009 in Santa Clara, Calif.
The
event features a full-day technical conference with an outstanding
roster of speakers on a host of lead-free topics. Two full days
of informative half-day workshops will be offered as well.
A variety of registration options are available to meet every need.
Register by February 9, 2009 and SAVE
10%.
Location
& Hotel Accommodations
The
technical conference and workshops will be held at the Marriott
Santa Clara, 2700 Mission College Blvd, Santa Clara, Calif.
To reserve your sleeping room, please contact the hotel at
888-236-2427 or +1 408-988-1500 and ask for the JEDEC/IPC
Lead-Free special rate of $179 per night. Rooms and rate are
subject to change after February 9, 2009.
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PD-01:
Four Ps of SMT in a Lead-Free World: Principles, Practice, Promises
and Problems
Tuesday,
March 3, 2009
8:30 am - 4:30 pm
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Workshop
Instructor:
Ray
Prasad
Ray Prasad Consultancy Group
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There
is no doubt that lead-free has impacted almost everyone in the electronics
industry, from suppliers of components, boards and materials to
manufacturers and users of electronic products and equipment, including
the military and medical industry.
The
lead-free train has been moving fast. Even if you work in a currently
exempt industry, you need to get on board or risk losing market
share to competitors, particularly when the leaded products and
components you are using become only available in lead free.
Learn
how to resolve issues for an effective implementation of SMT in
a lead-free world at a lower cost and higher yield.
The
objective of this course is to identify the technical issues in
through hole, SMT, BGA, fine-pitch technology and the impact of
lead free that must be resolved for an effective implementation
of mixed assembly electronic products for both tin-lead and lead
free.
What
You Will Learn:
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Get a good understanding of SMT, its benefits and limitations
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Select appropriate SMT components, materials, processes, and equipment
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Get an overview of BGA, CSP and emerging technologies
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Troubleshoot SMT and lead-free problems in manufacturing
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Determine the best way to deal with mixed BGAs and other components
(lead free and tin-lead) on the same board
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Implementation including its benefits and pitfalls
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Understand metallurgy of lead-free solder to enable selection
of appropriate lead-free solder alloys, soldering and rework processes
and equipment
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Understand how to implement lead-free technology in your products
and manufacturing processes, either in-house or at a subcontractor,
including transitional issues
Who
Should Attend:
Anyone
in process, quality, manufacturing, design, purchasing and management
that wants to get a good understanding of SMT, lead free, fine pitch,
and BGA manufacturing issues for building assemblies in-house or
at a subcontractor will benefit from this course.
About
the Instructor:
Prior
to starting his consulting practice providing SMT solutions, Ray
Prasad held key technology positions at Boeing and Intel. At Intel,
he was responsible for developing and implementing SMT. He has published
a text book, chaired the committee that drafted IPC-7095 and received
the IPC Presidents Award. He received his B.S. in metallurgical
engineering from the Regional Institute of Technology, Jamshedpur,
India, and both his M.S. in materials science and engineering and
his M.B.A. from U.C. – Berkeley.
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PD-02:
Lead-Free Soldering Processes - Survival, Quality, Reliability
Tuesday,
March 3, 2009
8:30 am - 4:30 pm
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Workshop
Instructor:
Werner
Engelmaier
Englemaier Associates, LC
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The
threat to the reliability of electronic products comes from three
sources: solder joint reliability, printed circuit board survival
during soldering (and long-term reliability) and component survival
of soldering processes. This course will examine each of these
threats in detail and explore solutions that can help assure the
survival and reliability of electronic assemblies.
What
You Will Learn:
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Failure modes, their underlying damage mechanisms and possible
solutions
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Processing issues associated with lead-free solders, particularly
SAC solders
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Impact of processing issues on solder joint quality and assembly
damage
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Design, material choice and processing steps to assure survival
of PCBs and components
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PCB and component resin systems
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The risk of latent defects and how to prevent them
Design-for-Reliability (DFR) measures
Who
Should Attend:
The course is recommended for anybody concerned with the quality
and reliability of electronic products in light of the significantly
higher soldering temperatures required for the solders meeting
the RoHS mandate. The workshop is especially important for managers
and engineers involved with the design, manufacture and assembly
of printed circuit boards. It is of special significance for high-reliability
applications, as well as for those involved in the production
of high-density electronic assemblies, and applications requiring
reliable operation in severe use environments and/or for long
product lives.
About
the Instructor:
Werner Engelmaier has more than 42 years experience in electronic
packaging and interconnection technology. He is the president
of Engelmaier Associates, L.C., a firm providing consulting services
on reliability, manufacturing and processing aspects of electronic
packaging and interconnection technology. Prior to forming his
own company, Engelmaier was a distinguished member of the technical
staff at AT&T Bell Laboratories for 24 years. Engelmaier is
the author of more than 170 technical publications. He chairs
the IPC Committee on Product Reliability, is an IMAPS Fellow,
received the IEPS Electronic Packaging Achievement Award and the
IPC President’s Award, and is a member of the IPC Hall of
Fame.
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| TECHNICAL
CONFERENCE AGENDA - Wednesday, March 4, 2009 |
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The
technical conference will begin on Wednesday, March 4 at 8:30 am
and will conclude at 5:00 pm.
| 8:00
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Registration |
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Looking
at the Forest for the Trees: Supply-Chain Communication in
the 21st Century
Will
Schreiber, Foresite Systems
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Addressing
the Challenge of Head-in-Pillow Defects in Electronics Assembly
Mario
Scalzo, Indium Corporation
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Optimizing
Reflow Profiling Lead-Free SMT Assembly
Edward
Briggs, Indium Corporation
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Manage
the Achilles Tendon of Environmental Compliance
Balu
Sharma, SupplierSoft
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Mitigation
of Corrosion Induced Tin Whiskers
Rob
Schetty & William Sepp, Technic, Inc.
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The
Effects of SMT Reflow Process on Tin Whisker Growth Propensity
in SnPb and SnAgCu Assemblies
Chieh-Ju
Lee, Ph.D., Cisco Systems, Inc.
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Solderless
Assembly for Electronics (SAFE) - An Alternative Path to Meeting
RoHS Requirements
Joe
Fjelstad, SiliconPipe, Inc.
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Moustafa
Al-Bassyiouni, Ph.D., CALCE
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A
Component Supplier's Green Approach
Mark
Frimann, Texas Instruments
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Michael
Mullins, Dow Chemical Co.
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PD-03:
Lead-Free Systems Performance & Reliability - Present &
Future
Thursday
March 5, 2009
9:00 am - 12:00 pm
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Workshop
Instructor:
Jennie
Hwang, Ph.D.
H-Technologies Group
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This
course provides a holistic view of state-of-the-art lead-free performance
and reliability, as well as what is on the horizon. A wide array
of global production results and product field performance have
been generated during the last decade. Some were deemed positive
and some remain to be resolved, and some test results may appear
not to be coinciding with others. Yet all product performance and
test results manifest the criticality of sound practice. The course
will highlight the sound practice in all key areas of lead-free
electronics. Based on the speaker’s three textbooks, representative
test results will be illustrated. New developments and their impact
on product performance and reliability will also be discussed.
What
You Will Learn:
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Solder joint technology – mechanical and physical properties
on performance & reliability
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PCB surface finishes – options and impact on performance
& reliability
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Component coatings – options and impact on performance &
reliability
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Rework - key parameters on performance & reliability
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Production defects and remedies – types unique to lead free
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System compatibility on reliability – forward and backward
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System reliability – PCB characteristics + components +
solder joints + process
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BGA/CSP/WLP solder joint performance – temperature cycling
examples
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Fundamental differences between SnPb and Pb-free
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Testing solder joint reliability – discriminating tests
and discerning parameters
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What are on the horizon and what impact will be on reliability
performance
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Comparing the present system with the future deployment from reliability
perspective
Who
Should Attend:
The
course provides a proper level of working knowledge to all that
are involved with or interested in the production and reliability
of lead-free packaging and assembling; also designed for those who
desire broad-based information.
About
the Instructor:
Dr.
Hwang has in-depth practical experience in SMT manufacturing, lead-free
R&D, production implementation and lead-free reliability. She
has also served as an advisor to major OEMs, EMS companies and the
U.S. government. She has Ph.D., M.S., M.A. and B.S degrees in materials
science and engineering, chemistry and liquid crystal science, respectively.
Dr. Hwang has received numerous honors and awards for her work,
and is the author of more than 300 publications, including several
textbooks. She serves on the boards of many companies, civic groups
and universities and is also an invited adjunct professor for the
engineering school of Case Western Reserve University and serves
on the University's board.
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PD-04:
BGA/CSP WLP Lead-Free Reliability in Packaging & Assembly
Thursday
March 5, 2009
1:00 pm - 4:00 pm
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Workshop
Instructor:
Jennie
Hwang, Ph.D.
H-Technologies Group
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This
course addresses critical questions and tackles prevalent issues
related to lead-free BGA packages and assemblies. What are potential
BGA lead-free issues? Should BGA solder balls become molten during
reflow? How the process affect the production yield? How the process
affect the assembly reliability? Can SAC ball and SnPb solder paste
or vice versa work well? Can SAC ball and other lead-free solder
paste work well? Can SAC ball and SAC solder paste work for harsh
environment electronics? What it takes to produce acceptable lead-free
BGA assemblies? What doesit takes to produce the reliable lead-free
BGA assembly for harsh environment electronics?
In
view of the intricate makeup of BGA components on PCBs and its impact
on reliability, the compatibility scenarios of BGA/CSP in SAC alloy
and other lead-free alloys and the mixed use of Pb-free and SnPb
will be outlined. The impact of reflow process on reliability will
be discussed. BGA/CSP/WLP assemblies that are being practiced and/or
recommended in the industry will be ranked in performance and reliability,
particularly for harsh environment electronics.
Reliability
data on solder ball attachment in producing BGA packages will also
be presented. Additionally, the course summarizes the scientific
and manufacturing rationale behind the performance. Attendees are
encouraged to bring their own production and reliability issues
for discussion and solution.
What
You Will Learn:
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Main BGA / CSP / WLP challenges
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Examine SAC ball + SAC paste assembly – key criteria, test
results, process impact
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Examine SAC ball + SnPb paste assembly – key criteria, test
results, process impact
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Examine SnPb ball + SAC paste assembly – key criteria, test
results, process impact
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Discuss key criteria, test results, impact of process among SAC
systems including SAC405, SAC305, SAC387, SAC125, SAC105, SAC125Ni,
etc.
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Examine SAC ball + low-temp paste assembly – key criteria,
process impact
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Examine low-temp ball + SAC paste assembly – key criteria,
process impact
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Examine low-temp ball + low-temp paste assembly – key criteria,
process impact
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Scientific and manufacturing fundamentals behind the test results
and reliability performance
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Solder joint fracture mechanisms and failure modes
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Effects of PCB surface finish – how to avoid black pad
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WLP solder ball attachment – factors, reliability requirements
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BGA package solder ball attachment – reliability data of
various solder ball systems
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Comparison of prevalent BAG/CSP/WLP assemblies in performance
& reliability
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Summary discussions - effects of process, material, surface finish,
testing/service conditions on solder joint reliability and assembly
integrity
Who
Should Attend:
The
course provides a practical working knowledge to anybody who is
involved with or interested in the reliability and relative performance
of lead-free packages and PCB assemblies, particularly in BGA, CSP,
LGA array interconnections. This course is also designed for those
who desire the reasons behind the performance and the test data
vs. performance.
About
the Instructor:
Dr.
Hwang has in-depth practical experience in SMT manufacturing, lead-free
R&D, production implementation and lead-free reliability. She
has also served as an advisor to major OEMs, EMS companies and the
U.S. government. She has Ph.D., M.S., M.A. and B.S degrees in materials
science and engineering, chemistry and liquid crystal science, respectively.
Dr. Hwang has received numerous honors and awards for her work,
and is the author of more than 300 publications, including several
textbooks. She serves on the boards of many companies, civic groups
and universities and is also an invited adjunct professor for the
engineering school of Case Western Reserve University and serves
on the University's board.
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PD-05:
Understanding Failure and Root-Cause Analysis in Lead-Free Electronics
Thursday,
March 5, 2009
9:00 am - 12:00 pm
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Workshop
Instructor:
John
McNulty, DfR Solutions
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Get
an in-depth understanding of failure mechanisms unique to lead-free
electronics, and the tools and techniques to identify those mechanisms.
Mechanisms will be addressed for component packaging, discrete components,
printed circuit boards and interconnects. A physics of failure (PoF)
based approach will be taken, identifying drivers such as defect-driven,
overstress and wearout, and how an understanding of these stress-strength
interactions can provide guidance on the appropriate corrective
and action. A wide variety of case studies will be presented, including
red phosphorus in epoxy encapsulants, creepage corrosion in immersion
silver and solder joint failures.
What
You Will Learn:
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Changes prerequisite with lead-free electronics
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Other “green” materials
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Identifying lead-free materials failure analysis
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Packaging (die attach, epoxy encapsulant)
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Component plating
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Conductive anodic filaments caused by lead-free reflow soldering
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Plated-through hole fatigue
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Electrochemical migration
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Interconnects
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Solderability issues
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Overstress (mechanical shock, bending)
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Intermetallic formation
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Wearout (thermal cycling, vibration)
Who
Should Attend:
This course is intended as an introductory- to intermediate-level
course for board-level designers, component engineers, quality engineers,
reliability engineers and their managers.
About
the Instructor:
Dr.
McNulty has worked on the packaging, reliability, and failure analysis
of structural, medical, micro-electronic, and opto-electronic devices
for 20 years. He has been with DfR Solutions since May 2007 as a
senior member of technical staff and West Coast office manager.
He has worked with customers such as Cisco, HP, Huawei, and Juniper
on Pb- and Pb-free solder reliability issues, and has given presentations
on Pb-free to over 40 companies. He was previously manager of reliability
for Coherent’s semiconductor laser business unit, and director
of reliability for Iolon, Inc. (a manufacturer of tunable telecommunications
components).
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PD-06:
A Practical Guide to Managing Your Lead-Free Transition
Thursday,
March 5, 2009
1:00 pm - 4:00 pm
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Workshop
Instructor:
Randy
Schueller
DfR Solutions
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This
course will teach the critical and practical elements of successfully
transitioning a company’s products to lead free.
What
You Will Learn:
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Component specification guidelines (lead finishes and tin whisker
mitigation techniques)
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Lead-free alloys and tradeoffs
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PCB laminates for lead-free applications
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Best surface finishes for your application
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Assembly & rework conditions
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Reliability test strategies
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Failure analysis techniques
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Test acceptance criteria
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Supplier management
Completion
of this course should prepare students for creating a comprehensive
lead-free development plan for their own products.
About
the Instructor:
Randy
received his Ph.D. in materials science engineering from the University
of Virginia in 1992 and then spent seven years at 3M leading a team
in the development of numerous flex based IC packages. He then joined
Extreme Devices (an Austin high tech start-up) where he spent four
years as IC packaging and engineering director. Schueller moved
to Dell in 2003 to assist in the lead-free transition of Dell products.
As Sr. Manager of Dell’s component engineering and failure
analysis groups, Schueller has spent the past 5 years at the forefront
of successfully guiding Dell to lead-free on all their products,
including class A servers. Schueller has 15 patents and has authored
and presented over 30 papers for the electronics industry.
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Suppliers,
manufacturers and users will be in attendance at this conference.
Your company can showcase its services and products as a tabletop
exhibitor, or take advantage of one of the many sponsorship opportunities
available for this conference.
View
the list of available sponsorship
opportunities here (.pdf) or contact Michelle Michelotti at
+1 847-597-2822 or via e-mail at MichelleMichelotti@ipc.org.
Media
Sponsors

We
expect a strong turnout for the tabletop display area during the
conference breaks and lunch on March 4, 2009. Don't
miss out on this opportunity to reach your audience. Get pricing
information and a tabletop
application here (.pdf).
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LOOKING
FOR SAVINGS?
- Early
Registration Discount - Register by February 9, 2009, and save
an additional 10%
- Group
Discount - Register three individuals from your company at the
same time and receive the fourth registration FREE. (Note: The
discount will apply to the lowest-cost registration.)
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